The owner of the Tailor shop and I discussed how to fix the broken zippers. She first ball parked that it would cost her at least one hundred dollars and about two months to get the right zippers in stock. The idea of Velcro came up and that did not settle well with me. I then came up with Velcro and also a toggle and loop system as a backup. We both agreed that new zippers were not feasible and that she would look into something that may work.
What she came up with was heavy duty buttons. Now for all those non-backpackers out there, your side pouches are where you keep your needed items while on the trail. Things that go into your exterior pockets would be first aid kit, water bottle, poncho, trail mix, sun glasses, sunscreen, and anything that you need to get at right away. Being diabetic I need lots of glucose tablets, meters, needles, batteries, and insulin where I can get to them fast so lots of pockets on the side works better.
The tailor just did a few buttons on each pocket so I could give them a test run before we went crazy with the snaps and find out that they don't work. She also sewed a few inches of pocket at the bottom just as backup and to make me comfortable.
Above is probably the only button I found in the wrong spot. It is really too close to the stitching to easily open and close. Now that I have a feal for the buttons the pack goes back to the tailor to get fitted with more snap buttons. I could not have been happier with the final result. The total so far is just ove twenty dollars and that includes the snap buttons and the sewing work.
Now I have used the pack with the broken zippers for the past 5 years without any issues. With the world of diabetes changing to more computers and equipment I opt to cary more backup supplies for any emergency that may arise. Also I am not a spring chicken any more and as a leader there is backup food and water for the entire group that needs a pack. Then maybe I just like to take too much crap while out backpacking. Who knows.
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